Shell Buckling Design Criteria Based on Manufacturing Imperfection Signatures

An analysis-based approach for developing shell-buckling design criteria for laminated-composite cylindrical shells that accurately account for the effects of initial geometric imperfections is presented. With this approach, measured initial geometric imperfection data from six graphite-epoxy shells are used to determine a manufacturing-process-specific imperfection signature for these shells. This imperfection signature is then used as input into nonlinear finite element analyses. The imperfection signature represents a first-approximation mean imperfection shape that is suitable for developing preliminary-design data. Comparisons of test data and analytical results obtained by using several different imperfection shapes are presented for selected shells. These shapes include the actual measured imperfection shape of the test specimens, a first-approximation mean imperfection shape, with and without plus or minus one standard deviation, and the linear-bifurcation-mode imperfection shape. In addition, buckling interaction curves for composite shells subjected to combined axial compression and torsion loading are presented that were obtained by using the various imperfection shapes in the analyses. A discussion of the nonlinear finite element analyses is also presented. Overall, the results indicate that the analysis-based approach presented for developing reliable preliminary-design criteria has the potential to provide improved, less conservative buckling-load estimates and to reduce the weight and cost of developing buckling-resistant shell structures.