Metallographic examination of damaged N reactor spent nuclear fuel element SFEC5,4378

N-Reactor spent nuclear fuel (SNF) is currently residing underwater in the K Basins at the Hanford site, in Richland, Washington. This report presents results of the metallographic examination of specimens cut from an SNF element (Mark IV-E) with breached cladding. The element had resided in the K-West (KW) Storage Basin for at least 10 years after it was discharged from the N-Reactor. The storage containers in the KW Basin were nominally closed, isolating the SNF elements from the open pool environment. Seven specimens from this Mark IV-E outer fuel element were examined using an optical metallograph. Included were two specimens that had been subjected to a conditioning process recommended by the Independent Technical Assessment Team, two specimens that had been subjected to a conditioning process recommended in the Integrated Process Strategy Report, and three that were in the as-received, as-cut condition. One of the as-received specimens had been cut from the damaged (or breached) end of the element. All other specimens were cut from the undamaged mid-region of the fuel element. The specimens were visually examined to (1) identify uranium hydride inclusions present in the uranium metal fuel, (2) measure the thickness of the oxide layer formed on the uranium edges and assess the apparent integrity and adhesion of the oxide layer, and (3) look for features in the microstructure that might provide an insight into the various corrosion processes that occurred during underwater storage in the KW Basin. These features included, but were not limited to, the integrity of the cladding and the fuel-to-cladding bond, obvious anomalies in the microstructure, excessive pitting or friability of the fuel matrix, and obvious anomalies in the distribution of uranium hydride or uranium carbide inclusions. Also, the observed metallographic features of the conditioned specimens were compared with those of the as-received (unconditioned) specimens. 11 refs., 93 figs., 2 tabs