Open AccessRelationship Between Casting Distortion, Mold Filling, and Interfacial Heat Transfer in Sand Molds
Author(s) -
J.K. Parker,
Keith A. Woodbury,
T. S. Piwonka,
Y. Owusu
Publication year - 1999
Language(s) - English
Resource type - Reports
DOI - 10.2172/12625
Subject(s) - mold , casting , sand casting , materials science , heat transfer , composite material , alloy , distortion (music) , metallurgy , aluminium , mechanics , amplifier , physics , optoelectronics , cmos
This project sought to determine the relationship between casting dimensions and interfacial heat transfer in aluminum alloy sand castings. The program had four parts; measurement of interfacial heat transfer coefficients in resin bonded and green sand molds, the measurement of gap formation in these molds, the analysis of castings made in varying gatings, orientations and thicknesses, and the measurement of residual stresses in castings in the as-cast and gate removed condition. New values for interfacial heat transfer coefficients were measured, a novel method for gap formation was developed, and the variation of casting dimensions with casting method, gating, and casting orientation in the mold was documented