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Lost circulation often occurs in fractured formations, which was a main technological problem during drilling. Conventional lost circulation material (LCM) was often used to form a plugging zone to prevent fluid loss during drilling. The formed seal was a granular material system composed of LCMs. This paper presented the physical mechanism of the force chain within the plugging zone. The seal performance is related to the properties of LCMs. A device for testing seal performance of LCMs with long fracture was developed. The effects of LCM performance on seal integrity were investigated using a plugging device with long fracture. The results showed that the wide particle size distribution (PSD) of LCMs tended to form a strong force chain network structure within the sealing zone. Increasing the stiffness and roughness of LCMs resulted in higher breaking pressure. The addition of fiber with high length-diameter ratio could improve the shear strength of the sealing zone and form a strong force chain network structure, and it can reduce fluid loss.

Sealing Mechanism Based on Force Chain and Experimental Investigation of Sealing Fractures