Cuticular mechanics during larval development of the tobacco hornworm, Manduca sexta

Tensile properties of the larval cuticle of Manduca sexta were measured during the fifth instar. It was found that as the larvae grew and the cuticle thickened, the tangent modulus (intrinsic stiffness) for the cuticle declined rapidly. The extensibility of the cuticle during the growth period remained relatively high and fairly constant, while the flexural stiffness remained low. Subsequently, during the wandering and burrowing stage the extensibility decreased dramatically. Finally, in the prepupal stage extensibility remained low while flexural stiffness was highest. Using the cuticle deposition inhibitor diflubenzuron we demonstrated that the increase in larval cuticular flexural stiffness was required for normal pupation to proceed. Thus, during larval growth the cuticle remains flexible and extensible. Once growth is completed, the cuticle becomes much less extensible and more rigid, converting the previously hydrostatic skeleton into a self-supporting skeleton. This conversion was associated with changes in cuticular structure, hydration and protein composition.