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Wellbore instability is a frequent problem of shale drilling. Accurate calculation of surge-swab pressures in tripping processes is essential for wellbore pressure management to maintain wellbore stability. However, cutting plugs formed in shale horizontal wells have not been considered in previous surge-swab pressure models. In this paper, a surge-swab pressure model considering the effect of cutting plugs is established for both open pipe string and closed pipe string conditions; In this model, the osmotic pressure of a cutting plug is analyzed. The reduction of cutting plug porosity due to shale hydration expansion and dispersion is considered, ultimately resulting in an impermeable cutting plug. A case study is conducted to analyze swab pressures in a tripping out process. The results show that, in a closed pipe condition, the cutting plug significantly increases the swab pressures below it, which increase with the decrease of cutting plug porosity and the increase of cutting plug length. Under the give condition, the swab pressure at the bottom of the well increases from 3.60 MPa to 8.82 MPa due to the cutting plug, increasing by 244.9%. In an open pipe string condition, the cutting plug affects the flow rate in the pipes and the annulus, resulting in a higher swab pressure above the cutting plug compared to a no-cutting plug annulus. The difference increases with the decrease of the porosity and the increase of the length and the measured depth of the cutting plug. Consequently, the extra surge-swab pressures caused by cutting plugs could result in wellbore pressures out of safety mud density window, whereas are ignored by previous models. The model proposes a more accurate wellbore pressure prediction and guarantees the wellbore stability in shale drilling.

Study on the Surge-Swab Pressure considering the Effect of the Cutting Plug in Shale Drilling