Nonlinear Dynamic Performance of a Bolt-Disc Rotor with the Position Error of Circumferential Bolt-Holes

The bolt-holes in the assembly discs are designed to limit the circumferential displacement of bolts for the bolt-disc rotor. The position error of circumferential bolt-holes is created in a three-dimensional model of bolt-disc rotor. The distribution of nonuniform stress and deformation is acquired according to finite element approach. Static results demonstrate that the position error of bolt-holes leads to obvious concomitant unbalances including constant mass eccentricity and speed-variant bending under the influence of large tightening force. When these unbalance factors are taken into consideration, dynamic performance such as instability areas and nonlinear motions are analyzed by Newton iterative process and a prediction-correction calculation method. Dynamic results show that rotor flexure enables the systematic stability decreased obviously because of this position error. There is a special phenomenon compared to monobloc rotor that the vibration amplitude proceeds to rise when rotating speed exceeds the critical speed. Moreover, the allowable position error of bolt-holes is obviously smaller than that of monobloc rotor and uneven tightening is a feasible way to reduce adverse effects on the dynamic properties when position error appears. This work proposes a static-dynamic approach to investigate the dynamics of imprecise bolt-disc rotor and establishes the relationship between machining error and dynamic features.