Research of Single-Particle Compression Ratio and Prediction of Crushed Products and Wear on the 6-DOF Robotic Crusher

In order to reduce wear and increase crushing efficiency of the 6-DOF (degree of freedom) robotic crusher, the maximum single-particle compression ratio function of the granular material and the wear model of the mantle liner under eccentric compression are established. The function and model take into account the influence of crusher parameters and granular material parameters on maximum single-particle compression ratio, which is simulated by EDEM and obtained under different conditions. Combined with previous research, the theoretical distribution of crushed products and the crushing chamber size can be obtained at each time of the whole life cycle of the liner. Compared with the experimental data of Ansteel Group in previous research, the difference between the functional model and the actual results is small. This function is universal and can be used to provide reference for the 6-DOF robotic crusher’s crushing strategy and a theoretical basis and a design reference of the traditional structure cone crusher.