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The status monitoring of industrial process equipment is of great significance to its production energy efficiency and safety. A state monitoring system for complex surface structures based on the distributed FBG sensor network is proposed. The system adopts the FBG network and realizes the calculation of the stress field of the complex surface through the FBG layout design at different positions in the three-dimensional space. A 32-channel FBG sensor network is designed, and the light source, demodulation module, and processing system are selected and analyzed. On the basis of building the FBG sensor network, the stress field test was carried out on the industrial process equipment. For complex three-dimensional surface structures, an optical scanner is used for position offset calibration. Experiments show that when force is applied to the center point, the slope of the FBG at the best sensitive position is 0.715 pm/N; when force is applied on both sides, the maximum slope in the positive direction is 0.348 pm/N and the maximum slope in the negative direction is −0.381 pm/N. After data fusion correction is used, the average error of the three-dimensional position offset of the test data is 6.85%. It can be seen that the FBG network has the ability to monitor the state of complex surface structures in the industrial engineering equipment.

Research on Networking Algorithm of Distributed FBG Sensor Network