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Heat transfer, pressure loss, and thermal performance assessment in a circular tube heat exchanger with modified-twisted tapes are reported. The rectangular holes are punched out from the general twisted tape to reduce the pressure loss. The influences of the hole sizes (l/D, LR = 0.30, 0.44, 0.78, and 0.88) and twisted ratios (y/D, TR = 1, 1.5, 2, and 4) for the single and double twisted tapes are investigated with a numerical method at turbulent regime, Re = 3000–10,000. The finite volume method and the SIMPLE algorithm are used to investigate for the current research. The numerical results are reported in terms of flow structure and heat transfer behavior and compared with the smooth tube and the regular twisted tape. It is found that the modified-twisted tape provides higher heat transfer rate than the smooth tube due to the longitudinal vortex flows, created by the twisted tape. The longitudinal vortex flows help to increase fluid mixing. The rectangular punched holes of the twisted tape can reduce the pressure loss of the heating system. In addition, the maximum thermal enhancement factor is around 1.39 and 1.31 for the double twisted tape and single twisted tape, respectively, at Re = 3000, LR = 0.78, and TR = 1

Turbulent Forced Convection and Heat Transfer Characteristic in a Circular Tube with Modified-Twisted Tapes