Adaptive Rejection Filter for the Drives Stabilization of Pressure Die Casting Machines

The presented paper deals with the design of a mathematical model of a rejection filter for the drives stabilization applied to pressure die casting processes. The rejection filter allows the stabilization of electrohydraulic servo drives making use of periodically repeated zero transfer functions while taking advantage of the essence of a parallel joint of the proportional unit and a time delay unit. Consequently, the model of the adaptive rejection filter algorithm with a higher form of electrohydraulic servo drives has been mathematically elaborated. The paper comprises the algorithm description for the models implementation in the process of a servo drive control, which to a sufficiently greater extent can respond to the changes in technological parameters of pressure die casting than a conventional drive system. The introduction of a position feedback or a high-speed feedback allows the elimination of excessive porosity formation. By Introducing additional feedbacks, it is possible to affect the speed of a piston movement in the range of a low pressing speed depending on other technological parameters, for example, a melt temperature in the chamber.