Design and Validation of a Recirculating, High-Reynolds Number Water Tunnel

Commercial water tunnels typically generate a momentum thickness based Reynolds number (Reθ) ∼1000, which is slightly above the laminar to turbulent transition. The current work compiles the literature on the design of high-Reynolds number facilities and uses it to design a high-Reynolds number recirculating water tunnel that spans the range between commercial water tunnels and the largest in the world. The final design has a 1.1 m long test-section with a 152 mm square cross section that can reach speed of 10 m/s, which corresponds to Reθ=15,000. Flow conditioning via a tandem configuration of honeycombs and settling-chambers combined with an 8.5:1 area contraction resulted in an average test-section inlet turbulence level <0.3% and negligible mean shear in the test-section core. The developing boundary layer on the test-section walls conform to a canonical zero-pressure-gradient (ZPG) flat-plate turbulent boundary layer (TBL) with the outer variable scaled profile matching a 1/7th power-law fit, inner variable scaled velocity profiles matching the log-law and a shape factor of 1.3.