Digital World Spawns Identical Twins

This article explores the concept of digital twins and reasons why manufacturers prefer digital replicas of products, machines, processes, or even entire factories. A digital twin models the robotic line with such high fidelity that the engineer can do all this in the virtual world. Digital twins are the foundation of tomorrow’s smarter workplace. A factory’s digital twin must be robust enough to capture those changes, plus all relevant data from each operation. Smart factories, such as GE’s Brilliant Factory and Siemens’ competing Industrie 4.0, need both types of digital twins—product and process—to work. Digital product models contain each component that goes into a product, from screws and welds to plastic shapes and machined metals. Digital twins also support greater automation. As artificial intelligence (AI) systems learn more about specific machines, they will use their digital twins to help engineers run plants more efficiently. AI can analyze it to see if a screw is loose or a bearing is starting to fail. The better the AI knows the machine, the more accurately it can predict when that failure is likely to happen.