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In this study, we systematically investigated the phase separation behaviors of polyacrylonitrile (PAN)/alkali lignin (AL)/dimethyl sulfoxide (DMSO) systems and found that the addition of AL causes phase separation and the systems form sea (PAN)/island (AL) types of structures. Interestingly, the AL-rich domains are very stable even after a long time of storage up to 15 days. Additionally, how the phase separation affected the solution rheology, the coagulation process and PAN cyclization were explored. The addition of AL in PAN/DMSO solutions changes the solution viscosity and gelation behaviors. Also, the existence of AL-rich domains accelerates the coagulation rate of the PAN solution in water. Because AL degrades at a lower temperature than PAN, it reduces the PAN cyclization temperature but leads to a higher cyclization activation energy, which could be caused by their different initiation mechanisms. These results would be useful to understand how the addition of AL affects the PAN solution structures, solution rheology, solution coagulation behaviors, and PAN stabilization reactions.

Incorporation of Alkali Lignin in Polyacrylonitrile: Phase Separation, Coagulation, and Cyclization Kinetics