Enhancing the Dispersion of Cu-Ni Metals on the Graphene Aerogel Support for Use as a Catalyst in the Direct Synthesis of Dimethyl Carbonate from Carbon Dioxide and Methanol

Graphene has attracted attention because of its interesting properties in catalyst applications including as a catalyst support; however, it is known that the graphene can be restacked, forming a graphite-like structure that leads to poor specific surface area. Hence, the high-porosity graphene aerogel was used as a Cu-Ni catalyst support to produce dimethyl carbonate (DMC) from carbon dioxide and methanol. In this work, we have introduced a new synthesis route, which can improve the dispersion of metal particles on the graphene aerogel support. Cu-Ni/graphene aerogel catalysts were synthesized by a two-step procedure: forming Cu-Ni/graphene aerogel catalysts via hydrothermal reduction and then Cu-Ni loading by incipient wetness impregnation. It is found that the catalyst prepared by the two-step procedure exhibits higher DMC yield (25%) and MeOH conversion (18.5%) than those of Cu-Ni loading only by an incipient wetness impregnation method. The results prove that this new synthesis route can improve the performance of Cu-Ni/graphene aerogel catalysts for DMC production.