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Continuous Manufacturing of High Quality Pharmaceutical Cocrystals Integrated with Process Analytical Tools for In-Line Process Control
Author(s) -
Hiren G. Moradiya,
Muhammad T. Islam,
Nikolaos Scoutaris,
Sheelagh A. Halsey,
Babur Z. Chowdhry,
Dennis Douroumis
Publication year - 2016
Publication title -
crystal growth and design
Language(s) - English
Resource type - Journals
SCImago Journal Rank - 0.966
H-Index - 155
eISSN - 1528-7505
pISSN - 1528-7483
DOI - 10.1021/acs.cgd.6b00402
Subject(s) - pharmaceutical manufacturing , process engineering , process analytical technology , quality by design , process control , process (computing) , raw material , materials science , computer science , manufacturing engineering , work in process , engineering , chemistry , chemical engineering , bioinformatics , operations management , organic chemistry , particle size , biology , operating system
A continuous manufacturing process for pharmaceutical indomethacin–saccharine cocrystals was achieved by extrusion processing with high throughput. Down-stream milling and blending of the extrudates was followed by feeding the formulated cocrystals in a capsule-filling machine. By applying a quality by design approach, the process was optimized and scaled up to produce 3000 capsules/h of pharmaceutical cocrystals. Process analytical tools such as near infrared reflectance and spatial filter velocimetry probes were coupled at various process stages for in-line monitoring and quality control. Further physicochemical characterization of extruded batches confirmed the manufacturing of high quality cocrystals. A fully integrated continuous process starting from raw materials to produce a finished product was assembled with only six unit operations and a small footprint. The study is a paradigm of continuous manufacturing of pharmaceutical cocrystals

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