Synthesis, characterization and gas permeability properties of a novel nanocomposite based on poly(ethylene-co-vinyl acetate)/polyurethane acrylate/clay

In this paper, nanocomposites of poly(ethylene-co-vinyl acetate) (PEVA)/polyurethane acrylate(PUA)/clay (Cl25A) (PEVA/PUA/Cl25A) are synthesized through a novel in situ method of polymerization. Isophorone-diisocyanate (IPDI) and 2-hydroxyethyl methacrylate (HEMA) are mixed with Cloisite 25A (Cl25A) nanofiller, at different percentage of weights. Organo modified montmorillonite clay like Cl25A are used with PEVA/PUA matrix for their liberal compatibility. The main characteristic peaks of the nanocomposite materials are observed in FT-IR spectra. The changes in the intensity and the position validate the strong interaction between clay and polymer. The nanocomposites were investigated by thermogravimetric analysis (TGA) and have exhibited a better thermal stability than the pure pristine PEVA/PUA. Thermal stability in the sample with 5 wt.% of PEVA/PUA/Cl25A matrix has improved up to ∼60 °C. The morphology of the nanocomposites is studied by scanning electron microscope (SEM) and X-ray diffraction (XRD). The XRD results have confirmed the penetration of clay into the PEVA/PUA matrix, as the d-spacing (2θ = 4.79°) increases with the increase in different weight percentage of clay. The dispersion of nanoclay in PEVA/PUA nanocomposites was investigated by scanning electron microscope. The mechanical property associated with tensile strength, elongation at break and Young's modulus has showed a dramatic increase by varying Cloisite 25A, the filler loading, when compared to the pure PEVA/PUA matrix polymer. The barrier properties of the PEVA/PUA/Cl25A nanocomposite membrane with 5 wt.% of Cloisite 25A loading has decreased by 51%. The results have suggested that these nanocomposite materials have great potential for applications in packing materials films with superior properties.