Microstructure and mechanical behavior of Al92Fe3Cr2X3 (X = Ce, Mn, Ti, and V) alloys processed by centrifugal force casting

Microstructural and mechanical characterization of Al92Fe3Cr2X3 (X = Ce, Mn, Ti, and V) alloys were performed. The alloys were processed by a method that uses centrifugal force to cast the samples into a rotating copper mold. Microstructural characterization was carried out by means of x-ray diffraction, scanning electron microscopy, and differential scanning calorimetry. Compressive tests at room and at 300 °C were performed in selected samples to evaluate their mechanical properties. Microstructural characterization showed the formation of quasicrystalline phases as well as other intermetallic phases embedded within an Al-FCC matrix. The Ce-containing alloy exhibited promising results regarding quasicrystalline phase formation and stability as well as with respect to its mechanical properties at high temperatures. The quasicrystalline phase of this alloy appears to be stable up to 545 °C when the DSC reveals an exothermic transformation. In addition, the presence of a eutectic structure surrounding the Al-FCC grains enhanced the mechanical strength of this alloy. At 300 °C, the Ce-containing alloy showed yield strength and ultimate tensile strength of 180 MPa and 360 MPa, respectively. If compared to a commercial aluminum alloy 2024 at the T6 condition, close to 300 °C, the alloy studied here showed an increase of more than 4 times in the yield strength, and almost 7 times in the ultimate tensile strength. The high thermal stability and mechanical properties at high temperatures of this alloy open interesting possibilities for further studies and future applications of this Al-Fe-Cr-Ce alloy.