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This paper analyzes the electrical test items of the EOL testing line in automotive manufacturers. On this basis, this paper proposes and designs an integrated and automated testing strategy to deal with the problems of slow testing speed, high dependence on manual labor and low efficiency. This article mainly analyzes the various tests of the two main tests in battery EOL testing: Battery Management System (BMS) testing and electrical testing. We propose an innovative integrated solution based on various testing items, including the reception, transmission, and self-analysis of different UDS protocol messages, a unique automated electrical performance measurement scheme, and a requirement and logic design of an integrated software end based on Python. The experimental results of actual testing show that the implementation of the integrated strategy greatly reduces the complexity of the testing steps, improves the testing efficiency, and reduces errors caused by human operation.

Study on the Integration Strategy of Online EOL Testing of Pure Electric Vehicle Power Battery