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Brittle matrix composites such as concrete are susceptible to damage in the form of cracks. Most of the current self-repair and self-healing techniques have repair limits on crack widths or high costs of an external stimulator, or have an unfavorable effect on the composite's strength. This paper proposes a new concept of corrosion-induced intelligent fiber (CIF) and a new self-repairing system that uses the CIFs to close cracks in brittle matrix composites within a corrosive environment without external help, and without compromising the strength. The CIF comprises an inner core fiber and an outer corrodible coating that are in equilibrium, with the core fiber in tension and the corrodible coating in compression. The preparation steps and shape recovery mechanism of the CIF and the self-repair mechanism of the CIF composites are explained. Based on these concepts, this paper also describes several mechanical models built to predict the magnitude of pre-stress stored in the core fiber, and the maximum pre-stress released to the matrix composites, and the minimum length of the reliable anchor ends of CIF. The sample calculation results show that the recovery strain was 0.5% for the CIF with the steel core fiber and 12.7% for the CIF with the nylon core fiber; the maximum crack closing force provided by the CIF to concrete can be increased by increasing the amount of the CIFs in concrete and the initial tensile stress of the core fiber. This paper provides some suggestions for enhancing the self-repair capability of brittle composites in complex working environments.

New Self-Repairing System for Brittle Matrix Composites Using Corrosion-Induced Intelligent Fiber