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Business is an activity carried out by individuals or organizations that involve production, marketing, or service activities with the aim of gaining profits or profits. In business-related activities, product defects will also occur due to human error factors, as well as the error of the production equipment used. Product defects that occur, has product defect codes that have been determined by the company with the assumptions of the RPN from the use of the FMEA method, which is used to determine product defects by identifying and carrying out prevention activities against production failures due to errors in raw materials and equipment including machinery used. . From the research using this method, it was obtained that where an average of 14,3742 defects occurred during the study with a total monthly production of 44,943,473 sheets, while for RPN 294 ≥200 in number one printing block while for RPN 150 &lt;200 in number one i.e. the weight is not appropriate. From the pareto diagram that occurs in the highest defect in accordance with measurements on the value of Severity, Occurrence and Detection for PN (Printing Block), BU (Under Weight), KKC (Disabled Sack Conditions), KR (Sack Low) reaches Risk Number Priority (RPN) . Keywords: RPN, FMEA, Severity, Occurrence, Detection Bisnis merupakan kegiatan yang dilakukan individu maupun organisasi yang melibatkan aktivitas produksi, marketing, atau jasa dengan tujuan mendapat keuntungan atau laba. Dalam kegiatan terkait bisnis, juga akan terjadi kecacatan produk dikarenakan kesalahan faktor manusia, maupun faktor kesalahan peralatan produksi yang digunakan. Kecacatan produk yang terjadi pada PT. Gunawan fajar, memiliki kode- kode cacat produk yang sudah ditentukan oleh perusahaan dengan asumsi – asumsi RPN dari penggunaan metode FMEA, yang digunakan untuk mengetahui kecacatan produk dengan cara mengidentifikasi dan melakukan aktivitas pencegahan terhadap kegagalan produksi dikarenakan kesalahan bahan baku maupun peralatan termasuk mesin yang digunakan. Dari penelitian menggunakan metode tersebut didapat hasil bahwa dimana rata-rata terjadi cacat 14.3742 lembar selama penelitian berlangsung dengan total produksi tiap bulan sebesar 44.943.473 lembar, sedangkan untuk RPN 294 ≥200 pada nomor satu printing ngeblock sedangkan untuk RPN 150 &lt;200 pada nomor satu yaitu berat tidak sesuai. Dari diagram pareto yang terjadi pada cacat tertinggi sesuai dengan pengukuran pada nilai Severity, Occurrence dan Detection untuk PN (Printing ngeblock), BU (Berat Under), KKC (Kondisi Karung Cacat), KR (Karung Renggang) mencapai Risk Number Priority (RPN). Kata Kunci : RPN, FMEA, Severity, Occurrence, Detection

Analisis Rejected Produk Dalam Proses Return Di PT. Gunawan Fajar Menggunakan Metode FMEA