Construction of Plastic Concrete Seepage Cut-Off Wall for Polavaram Earth Cum Rockfill Dam

Polavaram Project is being executed on River Godavari near Ramayyapeta village of Polavaram Mandal, West Godavari District, Andhra Pradesh. This multipurpose major project envisages construction of 2454m long Earth-cum-Rock fill (ECRF) dam across river Godavari near Polavaram with a maximum height of 50.32m. The proposed ECRF dam will be founded on a bed of sand. The depth of sand bed over the underlying rock strata varies from 30m to 90m at different location. To restrict the flow of seepage water through the sand bed, a plastic concrete diaphragm wall/Cut-Off wall is proposed with its top end embedded in the clay core of the ECRF Dam and the bottom end embedded into underlying hard rock. The wall was constructed of plastic concrete using panel construction method. Plastic concrete was selected to provide a seepage Cut-Off wall that has sufficient strength to withstand both static and seismic stresses beneath the new embankment, and yet is flexible enough to undergo seismic deformations, without cracking, with the surrounding soils. This paper illustrates the construction of the plastic concrete Cut-Off wall for the Polavaram ECRF dam, including the field and laboratory testing performed to confirm design wall stiffness, strength, and hydraulic conductivity requirements. The trial laboratory and field testing programs to determine plastic concrete mix design, and the QA/QC testing conducted during construction are presented. Keywords: ECRF, Plastic concrete, Cut-Off wall, Hydraulic grab, Trench cutter, Koden, Tremie