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Embroidery through computer aided semi-automatic machines is one of the most widely used option for the surface ornamentation of apparel fabrics at present. Since the embroidery process includes addition of certain amount of embroidery-threads depending upon the design motif, it is quite obvious that basic physical and functional properties of fabric are subject to change. It is therefore important to develop an algorithm or empirical equation for proper prediction of the properties of the embroidered fabric, relevant to its required end-use in apparel industry. In this context, an effort has been made to determine a prediction equation through linear multiple regressions for the prediction of longitudinal stiffness of embroidered fabric in terms of flexural rigidity in warp direction of the base fabric, considering the input parameters as warp-way flexural rigidity of the base fabric, breaking load and linear density of the embroidery thread, stitch density, average stitch length and average stitch angle of the embroidery design. The final Prediction model is statistically verified taking new embroidery samples of different varieties. It is found that the model can predict with a very satisfactory level of accuracy. Also, the influences of the embroidery parameters in this context have been analyzed through the corresponding regression coefficients and the three dimensional (3D) surface curves. Stitch density has been emerged as the most influential parameter, followed by the stitch length and the stitch angle.

Development of prediction model through linear multiple regression for the prediction of longitudinal stiffness of embroidered fabric