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Metalization of carbon fiber reinforced polymers (CFRPs) composites by thesurface modification method to enhance their electrical conductivity, thermalconductivity, electromagnetic shielding, erosion, and radiation protection, hasa significant meaning in the aerospace field. In this study, Sn coating wassuccessfully fabricated on the CFRP composite substrate via low-pressure coldspray under four gas temperatures (473K, 523K, 573K, and 623K). Their bondingmechanism was explored via the surface observation after peel-off adhesionstrength, accompanying with surface temperature distribution investigation. Theresults indicates that we cannot obtain coating at 623 K, the epoxy matrix ofthe CFRP substrate was gradually eroded during deposition over 523 K.Meanwhile, Sn particles melt under 623 K condition. Three kinds of interfaces:Sn/epoxy, Sn/CF, and Sn/CF/epoxy are revealed as characteristics with respectto different gas temperatures to explore the bonding mechanisms.

Adhesion mechanism of temperature effects on Sn coating on the carbon fiber reinforced polymer substrate by cold spray