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Flow-forming is effective, chipless metal forming process used for the manufacture of thin walled seamless tubes. In the present paper, a regression model has been developed to predict mean diameter of AA6082 flow formed tubes by Design Of Experiments. The process parameters chosen for the present investigation are axial feed of the roller, speed of the mandrel, and roller radius. Experiments are performed on a single roller flow forming machine to study the effect of process parameters on mean diameter of flow formed tube employing response surface methodology (RSM). The regression model generated by response surface methodology successfully predicts the mean diameter of AA6082 flow formed tube within the range of selected process parameters. It is found that, roller feed and roller radius are significant parameters influencing the mean diameter of Flow-forming AA6082 flow formed tube. KEY WORDSAA6082 alloy, Design Of Experiments, Mean diameter, Response surface methodology.

Experimental investigations to predict mean diameter of AA6082 tube in flow forming process – A DOE approach