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Welding is extensively used in fabrication as an alternative method for casting or forging and as a replacement for a bolted and riveted joint. Since it is related to human being, it is necessary to analysis the joint with prior attention to safely of its user. This paper investigate the deformation and equivalent Von Mises stresses of thin plate based on plate welding with varying overlapping length of plate. Firstly three dimensional Elastic Non-linear Finite Element model is used to compute welding deformation and stresses within a practical time.

Fea Based Validation of Weld Joints to Determine Effect of Overlap Length of Weld Strength