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Background  This study aims to compare the clinical results of patients with upper thoracic vertebral fractures treated with pedicle screw and posterior spinal fusion with preoperative surgical planning and 3-dimensional (3D) modeling and patients treated with freehand screws.  Methods  Fifty patients who underwent pedicle screw placement with a diagnosis of upper thoracic fracture between June 2018 and October 2020 were included in our study. Pedicle screws were used in 25 patients (group 1) after the planning was completed with the help of 3D preoperative printing and modeling. Pedicle screws were applied in 25 patients in the control group (group 2) using the freehand technique. Intraoperative bleeding amount, operation time, and correct screw placement data in both groups were recorded.  Results  The operation time was 134 ± 22 minutes for group 1 and 152 ± 38 minutes for group 2. The difference in operation times was found to be statistically significant (p < 0.05). Based on axial and sagittal reconstruction images, the accuracy rate of pedicle screw placement (grades 0 and 1) in group I was 96.6% compared to 83.6% in group II. The minor perforation rate (grade 1, <2 mm) was 5.8% in group I compared to 11.8% in group II. The moderate perforation rate (grade 2, 2-4 mm) was 3.4% in group I compared to 14% in group II. The severe perforation rate (grade 3, >4 mm) was 2.3% in group II; however, misplaced screws were not associated with neurological deficits. The difference in overall accuracy rates between the two groups was significant (p < 0.05).  Conclusions  For 3D models of upper thoracic pedicle screw insertion, guide plates can be produced inexpensively and individually. It provides a new method for the accurate placement of upper thoracic pedicle screws with high accuracy and secure use in screw insertion.

Are 3D Printing Templates an Advantage in Upper Thoracic Pedicle Screw Fixation?