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A general numerical approach was developed to model the formation of grain structure and secondary phases (NbC and eutectic-Laves phases) during the solidification of secondary remelt ingots. The model was applied to simulate the grain structure formation during solidification of VAR (Vacuum Arc Remelting) and ESR (Electroslag Remelting) alloy 718 ingots. Results from the model such as pool profile, grain-growth pattern, grain size, secondary dendrite arm spacing, amount of eutectic y-Laves phase, and amount of carbides compared very well with previously published data for alloy 7 18

Stochastic Modeling of Solidification Structure in Alloy 718 Remelt Ingots