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A three-dimensional finite element analysis of the breakdown of cast alloy 718 ingot by cogging using an industrial process schedule was conducted. Six cogging passes were simulated for non-isothermal conditions and the predicted loads were compared to the loads recorded during industrial cogging practice. Microstructural models were implemented to predict the resulting microstructures as a function of local temperature, strain, and strain rate. These predicted microstructure values, which included percent recrystallization and recrystallized grain size, were compared with the industrial data. This work was conducted by the National Center for Excellence in Metalworking Technology, operated by Concurrent Technologies Corporation under contract No. N00140-92-C-BC49 to the U.S. Navy as part of the U.S. Navy Manufacturing Technology Program. Superalloys 7X3,625,706 and Various Derivatives Edited by E.A. Loria The Minerals, Metals &Materials Society, 1997

Three-Dimensional Computer Simulation of Alloy 718 Ingot Breakdown by Cogging