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Thermally controlled solidification (TCS) has been developed as a patented process for casting complex components with minimal shrink. The principle of TCS is based on the controlled advancement of the solidification front in an investment casting mold. Benefits of the TCS process include reduced as-cast shrink levels, and enhanced abilities to cast thin walls and feed complex configurations. The development of the TCS process began at Precision Castparts Corporation in 1988, using a modified directional-solidification furnace. In 1992, PCC procured a laboratoryscale TCS furnace and tested the capabilities of the TCS process with pour weights up to 45 kg. In 1995, PCC completed the construction of a TCS furnace with the capability for pour weights up to 370 kg.

Thermal Analyses from Thermally-Controlled Solidification (TCS) Trials on Large Investment Castings