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The combined analysis of an assembly cell using simulation models and theory-of-constraints is the aim of this article. The cell is a combination of a preparation and an operation phase which must keep the cycle time even under new product designs and demand mix. Simulation models are used to quantify the dynamic behaviour of the system under three configurations and theory-of-contraint concepts are used to illustrate the necessity to minimize the blockage of the input flows in order to guarantee the output flows. The chosen design synchronizes investments in equipment with the minimization of work-in-progress and the fulfilment of cycle times.

Screening Cell Designs Based On Synchronous Manufacturing