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In milling of arbitrary free formed surfaces many errors can occur which may lead to inacceptable surface quality because of dynamic effects. One of these dynamic effects are tool vibrations which consist of a static part i. e. a static tool deflection and of a dynamic part. A special case are self excited vibrations called chatter vibrations. These chatter vibrations can grow up to a very high amplitude and thus may lead to high tool wear or even tool breakage. In any case chatter leads to a high surface roughness.

Modelling and Visualization of the Surface Resulting from the Milling Process