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Article history: Received:September1, 2018 Received in revised format: October 25, 2018 Accepted:December26, 2018 Available online: December27, 2018 Magnetic abrasives are important parts of Magnetic Assisted Abrasive Finishing (MAF). Magnetic abrasives are prepared by many processes, but sintering is the one of the best processes to prepare magnetic abrasives. The objective of this paper is to optimize the sintering process parameters. To do that, Response Surface Methodology (RSM) is used for the optimization of process parameters, Abrasive concentration in ferromagnetic particles (AC)%, Compacting Pressure (CP) N/mm2 and Sintering Time(ST)min. To check the performance of magnetic abrasives Percentage Improvement in Surface finish (PISF) is considered as a response variable. Optimization and prediction are executed through RSM and Central Composite Design (CCD) is used to conduct the experiments. The optimized values of process parameters obtained are AC (19.29%), ST (15min) and CP (6.9 N/mm2) and also predicted values for the response variable are obtained. © 2019 by the authors; licensee Growing Science, Canada.

Optimization and prediction of sintering process parameters for magnetic abrasives preparation using response surface methodology