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This work studied the effects of firing temperatures on the refractory properties of insulating firebricks produced from a blend of hydrometallurgically purified clay, high alumina cement and sawdust. Twenty grams out of a bulk (1000 Kg) of clay obtained from Ipetumodu in Nigeria was analyzed for size range, consequent upon which the remaining bulk was sieved to 100 µm, being the average size. The bulk was there after leached under a predetermined condition (1.6 mol/dm3 of oxalic acid at 70˚C for 150 min and 200 rev/min agitation speed) and cylindrical samples (5 cm diameter by 5 cm high) containing different quantities of high alumina cement (5% - 20%) and sawdust (1% - 5%) were prepared, dried at 110˚C and subsequently fired at 900˚C, 1100˚C, 1300˚C and 1500˚C, at the rate of 4˚C/min and soaked for 2 hrs. These samples were subjected to different refractory tests (permanent linear change, modulus of rupture, bulk density, cold crushing str- ength and apparent porosity). Even though samples containing more than 20% alumina crumbled at elevated temperatures, it was still observed that the bricks performed to expectations at lower alumina contents, even at 1500˚C. The sample containing 3% sawdust and 10% alumina cement however, gave the desired requirement for preparing good insulating firebricks with reliable phase integrity, as revealed by scanning electron microscopy (SEM).

The Effects of Firing Temperatures on the Performance of Insulating Firebricks Containing Different Proportions of Alumina and Sawdust