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A novel magnetic abrasive with light weight was developed by using electroless Ni-B-diamond composite coatings on a lightweight resin particle (specific gravity : 1.1). The newly-developed magnetic abrasive is expected to take care of the insufficiency known to exist in the present technique. Conventionaly used heavy magnetic abrasives like iron produce a strong power in the process of magnetic field-assisted finishing and are therefore not suitable to be used for polishing workpieces with soft material or fine parts that need polishing. The newly-developed magnetic abrasive was practically applied in the process of magnetic field assisted finishing, so that an aluminum plate was machined from the initial roughness (Ra) 0.33μm to 0.16μm.

Development of Magnetic Abrasive by Using Electroless Composite Coatings on Particle