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Due to the large number of aging hydraulic turbines in North America, rehabilitation is a growing market as these turbines have low efficiency compared to modern ones. Computational Fluid Dynamics identifies components with poor hydraulic performance. The models often used in industry are based on individually analyzing the sub-components of a turbine instead of full turbine simulations due to computational and time limitations. An industrial case has shown that such analyses may lead to underestimating the efficiency increases by modifying the stay vane. The unsteady full turbine simulation proposes to simulate all components simultaneously to assess this efficiency augmentation due to stay vane rehabilitation. The developed simulation methodology is used to evaluate the efficiency increase and the flow of two rehabilitated turbines with stay vane modifications. Comparison with model tests shows the accuracy of the simulations. However, the methodology used shows imprecision in predicting the efficiency increase compared to model tests. Further works should consider the use of more complex flow modeling methods to measure the efficiency increase by the stay vane modifications.

Efficiency Assessment for Rehabilitated Francis Turbines Using URANS Simulations