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The iron and steel industry is a major global industry that consumes vast quantities of energy and causes environmental degradation through greenhouse gas emissions and industrial waste generation, treatment, and disposal. There is a need to manage complex iron and steel industrial waste in Africa, which requires a system engineering approach to zero waste management as informed by multi-criteria decision-making. The purpose of the current study was to develop a hybrid four-step multi-criteria decision-support model, the i-ZEWATA (Industrial Zero Waste Tiered Analysis). I-ZEWATA acts as a road map to understand, design, assess, and evaluate the iron and steel industrial waste systems with the ultimate objective of moving towards and achieving a zero-waste footprint. The results demonstrate that iron and steel waste can be identified, visualized, prioritized, and managed to promote zero-waste by applying a system-engineered approach. Additionally, relationship patterns to environmental, social, operational, and economic aspects with system behavioral patterns and outcomes were identified. It was clear from the case study in South Africa that, although technology and solution investment is essential, waste management, valorization, and treatment components require a concerted effort to improve industrial waste operational management through effective zero-waste decision-support towards a circular economy.

A Zero-Waste Multi-Criteria Decision-Support Model for the Iron and Steel Industry in Developing Countries: A Case Study