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A hydraulic axial piston pump is the essential component of a hydraulic transmission system and plays a key role in modern industry. Considering varying working conditions and the implicity of frequent faults, it is difficult to accurately monitor the machinery faults in the actual operating process by using current fault diagnosis methods. Hence, it is urgent and significant to investigate effective and precise fault diagnosis approaches for pumps. Owing to the advantages of intelligent fault diagnosis methods in big data processing, methods based on deep learning have accomplished admirable performance for fault diagnosis of rotating machinery. The prevailing convolutional neural network (CNN) displays desirable automatic learning ability. Therefore, an integrated intelligent fault diagnosis method is proposed based on CNN and continuous wavelet transform (CWT), combining the feature extraction and classification. Firstly, CWT is used to convert the raw vibration signals into time-frequency representations and achieve the extraction of image features. Secondly, a new framework of deep CNN is established via designing the convolutional layers and sub-sampling layers. The learning process and results are visualized by t-distributed stochastic neighbor embedding (t-SNE). The results of the experiment present a higher classification accuracy compared with other models. It is demonstrated that the proposed approach is effective and stable for fault diagnosis of a hydraulic axial piston pump.

An Integrated Deep Learning Method towards Fault Diagnosis of Hydraulic Axial Piston Pump