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This study aims to quantify the climate change impact of pyrochar production from pulp and paper mill sludge and the subsequent utilisation in combined heat and power (CHP) plants for co-generation of heat and electricity using the environmental life cycle assessment (E-LCA) method. In the Pyrochar Scenario, in which the sludge is pyrolyzed into pyrochar, the authors have assumed that pyrochar would replace coal. In the Reference Scenario, sludge is incinerated with a subsequent low rate of energy recovery. A comprehensive sensitivity analysis was performed to determine the conditions in which the sludge pyrochar would offer the greatest climate-effect benefits. The parameters selected for the said analysis are the form of pyrochar (pellet or powder), fuels replaced by it in the CHP plant (solid waste and peat vis-à-vis coal), and the utilisation of the pyrochar fuel in another European country (Germany and Spain vis-à-vis Sweden). The results of this E-LCA clearly show that using pyrochar as a biofuel in CHP plants delivered a considerable reduction in greenhouse gas (GHG) emissions (−1.87 tonne CO2-eq per 2.8 tonne dry sludge). Contribution analysis reveals that the process accounting for the biggest share of the reduction is the pyrochar combustion (a negative contribution of 76%), which results in a displacement of coal-based fuels. The authors conclude that the utilisation of pyrochar in firing units would provide the highest reduction in GHG emissions, while recommending a comprehensive economic analysis in addition to climate effect assessment, before making a decision regarding the introduction of sludge pyrochar to the energy sector.

Sensitivity Analysis of the Climate Effect of Using Pyrochar Biofuel for Heat and Electricity Generation