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The printed circuit heat exchanger (PCHE) with discontinuous fins is a novel type of compact and highly efficient plate heat exchanger, which has superior thermal hydraulic performance. The morphology and characteristics of the flow channel greatly affect the performance of the PCHE. The discontinuous airfoil fins are used in PCHE channel design because they can affect the flow and heat transfer by increasing the heat transfer area and the disturbance in the channel. In this paper, the effects of different staggered distance (Ls) and transverse distance (Lv) of airfoil fin arrangements on the heat transfer and flow of supercritical nitrogen in the PCHE are numerically simulated using ANSYS Fluent. Simulation results and subsequent analysis show that the appropriate decrease in Ls and reduction in Lv between the two rows of fins can improve the convective heat transfer of the PCHE. A fully staggered arrangement of fins (Ls = 1.2) and an appropriate increase in the Lv can mitigate pressure drop. The comprehensive performance of different channel geometries is compared by the performance evaluation criteria (PEC) in this study. It is shown that considering flow resistance and heat transfer, the comprehensive heat transfer performance can be enhanced by properly increasing the staggered distance and the vertical distance between fins. When Ls = 1.2 mm and Lv = 1.25 mm, the PEC value of the staggered channel is the highest, which is 11.6% higher than that of the parallel channel on average.

Effects of Fin Arrangements on Thermal Hydraulic Performance of Supercritical Nitrogen in Printed Circuit Heat Exchanger