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Urban mining from fly ash resulting from municipal solid waste incineration (MSWI) is becoming more and more important due to the increasing scarcity of supply-critical metals. Metal extraction from acid fly ash leaching has already been established. In this context selective Cu recovery is still a challenge. Therefore, our purpose was the separation of Cu(II) from MSWI fly ash extracts by polymer-assisted ultrafiltration (PAUF). We investigated three polyethyleneimines (PEIs) with regard to metal retention, Cu(II) selectivity, Cu(II) loading capacity, and the viscosity of the PEI containing solutions. A demanding challenge was the highly complex matrix of the fly ash extracts, which contain up to 16 interfering metal ions in high concentrations and a chloride content of 60 g L−1. Overcoming that, Cu(II) was selectively enriched and separated from real fly ash extract at pH 3.0. At pH 1.0, a PEI-free Cu(II) concentrate was obtained and PEIs could be regenerated for reuse in further separation cycles. The PAUF conditions developed at laboratory scale were successfully transferred to pilot scale, and hyperbranched PEI (HB-PEI) was found to be the most suitable reagent for PAUF in a technical scale. Moreover, HB-PEI enables photometric control of the Cu(II) enrichment.

Municipal Solid Waste as Secondary Resource: Selectively Separating Cu(II) from Highly Saline Fly Ash Extracts by Polymer-Assisted Ultrafiltration