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Polymer-based 3D Printed Injection Mould (3DIM) inserts are used as a cost-effective method for low volume injection moulding (50-500 parts). However, abrupt failure leading to a short tool life is a common shortcoming of 3DIM. Need: The underlying causes of raised feature failures on 3DIM are not well known. Failure is commonly attributed to bending or shearing of raised features on the tool. Understanding the causes may help in delaying the failure and increasing tool life.

Analysis of Raised Feature Failures on 3D Printed Injection Moulds