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The flammability of synthetic thermoplastic polymers has been recognized as an increasingly important safety problem. The goal of this study was to evaluate a green and safe fire-retardant system comprising of cellulose nanocrystals (CNC) and zinc oxide nanoparticles (ZnO). CNCs coated with nano ZnO were incorporated in the high-density polyethylene polymer (HDPE) matrix at different concentrations. Fire testing results of different formulations of HDPE containing 0.4 to 1.0% zinc oxide coated CNC exhibited a substantial decrease in the average mass loss, peak heat release rate and total smoke release. The time to ignition exhibited a positive correlation with CNC-ZnO concentration. Modest improvement in the flexural strength and moduli of composites was noticed validating no adverse effects of CNC-ZnO complex. The transmission electron microscopy further confirmed dispersion of nanoparticles as well as the presence of some nanoparticle aggregates in the matrix. The uniform dispersion of CNC-ZnO complex is expected to further improve fire and mechanical properties of polymer.

Functionalized Cellulose Nanocrystals: A Potential Fire Retardant for Polymer Composites