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The isolation of crystalline regions from fibers cellulose via the hydrolysis route generally requires corrosive chemicals, high-energy demands, and long reaction times, resulting in high economic costs and environmental impact. From this basis, this work seeks to develop environment-friendly processes for the production of Bacterial Cellulose Nanocrystals (BC-NC). To overcome the aforementioned issues, this study proposes a fast, highly-efficient and eco-friendly method for the isolation of cellulose nanocrystals from Bacterial Cellulose, BC. A two-step processes is considered: (1) partial depolymerization of Bacterial Cellulose (DP-BC) under ultrasonic conditions; (2) extraction of crystalline regions (BC-NC) by treatment with diluted HCl catalyzed by metal chlorides (MnCl₂ and FeCl₃.6H₂O) under microwave irradiation. The effect of ultrasonic time and reactant and catalyst concentrations on the index crystallinity (CrI), chemical structure, thermal properties, and surface morphology of DP-BC and BC-NC were evaluated. The results indicated that the ultrasonic treatment induced depolymerization of BC characterized by an increase of the CrI. The microwave assisted by MnCl₂-catalyzed mild acid hydrolysis enhanced the removal of the amorphous regions, yielding BC-NC. A chemical structure analysis demonstrated that the chemical structures of DP-BC and BC-NC remained unchanged after the ultrasonic treatment and MnCl₂-catalyzed acid hydrolysis process.

Ultrasonic Irradiation Coupled with Microwave Treatment for Eco-friendly Process of Isolating Bacterial Cellulose Nanocrystals