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The FeCoNiCrMo0.5Alx system with x up to 2.13 was analyzed from the point of view of evolution of the phase composition and microstructure. Cast samples were synthesized by induction melting and analyzed by X-ray diffraction, energy dispersive spectroscopy, scanning electron microscopy, and Vickers microhardness test methods. Phase compositions of these alloys in dependance on Al concentration consist of FCC solid solution, σ-phase, NiAl-based B2 phase, and BCC solid solution enriched with Mo and Cr. Phase formation principles were studied. Al dissolves in a FeCoNiCrMo0.5 FCC solid solution up to 8 at.%.; at higher concentrations, Al attracts Ni, removing it from FCC solid solution and forming the B2 phase. Despite Al not participating in σ-phase formation, an increase in Al concentration to about 20 at.% leads to a growth in the σ-phase fraction. The increase in the σ-phase was caused by an increase in the amount of B2 because the solubility of σ-forming Mo and Cr in B2 was less than that in the FCC solution. A further increase in Al concentration led to an excess of Mo and Cr in the solution, which formed a disordered BCC solid solution. The hardness of the alloys attained the maximum of 630 HV at 22 and 32 at.% Al.

Effect of Al Content on Phase Compositions of FeNiCoCrMo0.5Alx High Entropy Alloy