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In continuous casting, the nozzle position may deviate from the center under actual operating conditions, which may cause periodic fluctuation of the steel-slag interface and easily lead to slag entrapment and gas absorption. Swirling nozzles can reduce these negative effects. A mathematical simulation method based on a round mold of steel components with a 600 mm diameter is applied to study the flow field of molten steel in a mold. The swirling nozzle is optimized through the establishment of a fluid dynamics model. Meanwhile, a 1:2 hydraulic model is established for validation experiments. The results show that, when the submerged entry nozzle (SEN) is eccentric in the mold, it results in serious bias flow, increasing the drift index in the mold up to 0.46 at the eccentric distance of 50 mm. The impact depth of liquid steel and turbulent kinetic energy can be decreased by increasing the rotation angle of the nozzle. The nozzle with one bottom hole, which significantly decreases the bottom pressure and turbulent kinetic energy, greatly weakens the scour on nozzle and surface fluctuation. In the eccentric casting condition, using the optimized swirling nozzle that employs a 5-fractional structure, in which the rotation angle of 4 side holes is 30° and there is one bottom outlet, can effectively restrain bias flow and reduce the drift index to 0.28, a decline of more than 39%.

A Simulation and Optimization Study of the Swirling Nozzle for Eccentric Flow Fields of Round Molds