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Polytetrafluoroethylene (PTFE)/Al reactive material with different aluminum particle sizes were prepared by molding and sintering, and the effect of aluminum particle size on the impact behavior of PTFE/Al reactive material with a mass ratio of 50:50 was investigated. The results show that aluminum particle size has significant effects on the shock-reduced reaction diffusion, reaction speed, and degree of reaction of the PTFE/Al reactive material. At a moderate strain rate, the reaction delay of PTFE/Al increased, and the reaction duration and degree decreased, with the increase of aluminum particle size. Under the strong impact of explosive loading, aluminum particle size has little effect on the reaction delay, which maintains at about 1.5 μs–2.5 μs, but the reaction durability and degree of reaction of PTFE/Al decrease with increasing aluminum particle size. There is also a strain rate threshold for the shock-induced reaction of PTFE/Al reactive material, which is closely related to aluminum particle size. The shock-induced reaction occurs when the strain rate threshold is exceeded.

Effects of Al Particle Size on the Impact Energy Release of Al-Rich PTFE/Al Composites under Different Strain Rates