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Localized functionalization of polymer surface with an atmospheric-pressure plasma jet was investigated at various treatment conditions. Polystyrene samples were treated with the plasma jet sustained in argon under direct or remote conditions. The two-dimensional evolution of surface wettability and the spot size of the treated area was determined systematically by measuring apparent water contact angles. Modification of surface chemistry and the formation of functional groups were investigated by X-ray photoelectron spectroscopy (XPS). The saturation of surface wettability and functional groups was observed even after a second of treatment providing the sample was placed close to the exhaust of the discharge tube. The spot diameter of the modified area increased logarithmically with increasing treatment time. However, it decreased linearly when increasing the distance. At the edge of the glowing plasma, however, the modification of surface properties was more gradual, so even 30 s of treatment caused marginal effects. With a further increase in the distance from the edge of the glowing plasma, however, there were no further treatment effects. The results are explained by significant axial as well as radial gradients of reactive species, in particular hydroxyl radicals.

Investigation of Surface Modification of Polystyrene by a Direct and Remote Atmospheric-Pressure Plasma Jet Treatment