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Fibre bundle-based reflective optical sensors are good candidates for parameter monitorisation in aero engines. Tip clearance is one of those parameters of great concern that is necessary to monitor. Within this optical technology, the evolution experienced by a custom-designed optical sensor is presented from its first configuration up to the fifth one. The performance of the last configuration is compared with those of other two optical sensors that are also based on a fibre bundle design. The comparison has been carried out in an experimental program in a transonic wind tunnel for aero engines. The proven high resolution and sensitivity of the last configuration of the optical sensor opens up the possibility to detect blade defects, cracks, etc. that could otherwise be hard to track.

Review of a Custom-Designed Optical Sensing System for Aero-Engine Applications