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A big amount of the pressure energy content in the natural gas distribution networks is wasted in throttling valves of pressure reduction stations (PRSs). Just a few energy recovery systems are currently installed in PRSs and are mostly composed of radial turboexpanders coupled with cogeneration internal combustion engines or gas-fired heaters providing the necessary preheating. This paper clarifies the reason for the scarce diffusion of energy recovery systems in PRSs and provides guidelines about the most feasible energy recovery technologies. Nine thousand PRSs are monitored and allocated into 12 classes, featuring different expansion ratios and available power. The focus is on PRSs with 1-to-20 expansion ratio and 1-to-500 kW available power. Three kinds of expanders are proposed in combination with different preheating systems based on boilers, heat pumps, or cogeneration engines. The goal is to identify, for each class, the most feasible combination by looking at the minimum payback period and maximum net present value. Results show that small size volumetric expanders with low expansion ratios and coupled with gas-fired heaters have the highest potential for large-scale deployment of energy recovery from PRSs. Moreover, the total recoverable energy using the feasible recovery systems is approximately 15% of the available energy.

Thermodynamic and Economic Feasibility of Energy Recovery from Pressure Reduction Stations in Natural Gas Distribution Networks